process flow
Raw Material Detection
All raw materials will pass the lab spectrometer detection to ensure satisfy national standards.The raw materials of fingerprint lock body are usually zinc alloy or stainless steel. Joyshare has strict requirements on raw material: all raw materials should pass the spectrometer detection to ensure satisfy national standards. For example, every block of zinc pig shall have the similar weight, products have smooth surface, no obvious sand hole and no deformation.
Mould Making
Joyshare attracts a group of mould technology talents who are specialized in mould design and development.
Mould making line, the start of whole production line. Joyshare bought international leading mould-making equipment for development and test of all moulds to guarantee exact mould size and manufacturing stability.
Automatic Die-casting
Joyshare’s automatic die-casting can realize scaled product manufacturing. The central furnace automatic feeding system adopts the world most advanced procedure design, realizing stable temperature and energy-saving & environment-protection during production activity.
Joyshare’s automatic die-casting can realize scaled product manufacturing. The central furnace automatic feeding system adopts the world most advanced procedure design, realizing stable temperature and energy-saving & environment-protection during production activity. Lock cover adopts one-time die-casting technique, which has high requirements for material and die-casting to ensure product strength. This point can guarantee product safety to the maximum extent and also consider the beautiful product appearance. The raw materials of fingerprint lock are usually zinc alloy or stainless steel as zinc alloy possesses good malleable & plastic properties and stainless steel has strong corrosion resistance and durability.
Machining
Joyshare has such first-class equipment as automatic thread-making machine, multi -head drilling machine and CNC machine, realizing high efficiency and stable production of machining.
After die-casting, lock covers are transferred to machining workshop. Joyshare has such first-class equipment as automatic thread-making machine, multi -head drilling machine and CNC machine, realizing high efficiency and stable production of machining.
Automatic Polishing
Lock cover polishing technique includes such important steps as surface cleaning, polishing and corrosion resistance treatment.
Lock cover polishing technique includes such important steps as surface cleaning, polishing and corrosion resistance treatment, which can guarantee beautiful appearance and anticorrosion. In order to ensure polishing quality, QC persons will detect every product after polishing and will not let go of any defect, which is more careful than mechanical detection.
E-plating, E-coating & PVD
Seven-layer e-plating technique for product surface can guarantee beautiful appearance and anticorrosion for a long time.
Seven-level e-plating technique for product surface can guarantee beautiful appearance and anticorrosion for a long time. E-plating experts are in charge of advanced automatic e-coating lines, conduct professional production activity to realize high efficiency and high level in e-plating industry, thus first-rate and stable product quality can be ensured.
Automatic modern e-coating line employs up-to-date surface processing technology, which is of high quality and environment-friendly. Modern PVD line makes product surface environment-friendly and colorful, performance more outstanding. What’s more, titanium, zirconium and other special material can be plated.
Electronic Workshop: Standardized Production
Electronic department, one of the most important departments of whole manufacturing procedure, is mainly responsible for the production and assembly of electronic part, which plays a key role in guaranteeing safe operation of fingerprint lock.
Electronic department, one of the most important departments of whole manufacturing procedure, is mainly responsible for the production and assembly of electronic part, which plays a key role in guaranteeing safe operation of fingerprint lock.
In order to realize the precision of electronic technique, all electronic production procedures are conducted in closed and non-dust workshop which is equipped with all kinds of global most advanced manufacturing facilities, a reflection of strong productivity of fingerprint lock. In addition, operators in electronic workshop possess professional technology knowledge as every production detail is of great importance.
Assembly Lines
Assembly department employs combined production method of automatic production and manual assistance.
Parts will be transferred to assembly department after electronic and mechanical modification finished. Assembly department employs combined production method of automatic production and manual assistance. With scientific & reasonable assembly process and position classification, assembly becomes more efficient.
Product Quality Detection
Adhesion test, durability test, hardness test, acetone test, color analysis, UV test, salt spray test and other professional tests.
During the detection, Joyshare requires that every product should pass process-preparation test, process test, process-finishing test, as well as adhesion test, durability test, hardness test, acetone test, color analysis, UV test, salt spray test and other professional tests to guarantee high quality.
All raw materials will pass the lab spectrometer detection to ensure satisfy national standards.The raw materials of fingerprint lock body are usually zinc alloy or stainless steel. Joyshare has strict requirements on raw material: all raw materials should pass the spectrometer detection to ensure satisfy national standards. For example, every block of zinc pig shall have the similar weight, products have smooth surface, no obvious sand hole and no deformation.
Mould Making
Joyshare attracts a group of mould technology talents who are specialized in mould design and development.
Mould making line, the start of whole production line. Joyshare bought international leading mould-making equipment for development and test of all moulds to guarantee exact mould size and manufacturing stability.
Automatic Die-casting
Joyshare’s automatic die-casting can realize scaled product manufacturing. The central furnace automatic feeding system adopts the world most advanced procedure design, realizing stable temperature and energy-saving & environment-protection during production activity.
Joyshare’s automatic die-casting can realize scaled product manufacturing. The central furnace automatic feeding system adopts the world most advanced procedure design, realizing stable temperature and energy-saving & environment-protection during production activity. Lock cover adopts one-time die-casting technique, which has high requirements for material and die-casting to ensure product strength. This point can guarantee product safety to the maximum extent and also consider the beautiful product appearance. The raw materials of fingerprint lock are usually zinc alloy or stainless steel as zinc alloy possesses good malleable & plastic properties and stainless steel has strong corrosion resistance and durability.
Machining
Joyshare has such first-class equipment as automatic thread-making machine, multi -head drilling machine and CNC machine, realizing high efficiency and stable production of machining.
After die-casting, lock covers are transferred to machining workshop. Joyshare has such first-class equipment as automatic thread-making machine, multi -head drilling machine and CNC machine, realizing high efficiency and stable production of machining.
Automatic Polishing
Lock cover polishing technique includes such important steps as surface cleaning, polishing and corrosion resistance treatment.
Lock cover polishing technique includes such important steps as surface cleaning, polishing and corrosion resistance treatment, which can guarantee beautiful appearance and anticorrosion. In order to ensure polishing quality, QC persons will detect every product after polishing and will not let go of any defect, which is more careful than mechanical detection.
E-plating, E-coating & PVD
Seven-layer e-plating technique for product surface can guarantee beautiful appearance and anticorrosion for a long time.
Seven-level e-plating technique for product surface can guarantee beautiful appearance and anticorrosion for a long time. E-plating experts are in charge of advanced automatic e-coating lines, conduct professional production activity to realize high efficiency and high level in e-plating industry, thus first-rate and stable product quality can be ensured.
Automatic modern e-coating line employs up-to-date surface processing technology, which is of high quality and environment-friendly. Modern PVD line makes product surface environment-friendly and colorful, performance more outstanding. What’s more, titanium, zirconium and other special material can be plated.
Electronic Workshop: Standardized Production
Electronic department, one of the most important departments of whole manufacturing procedure, is mainly responsible for the production and assembly of electronic part, which plays a key role in guaranteeing safe operation of fingerprint lock.
Electronic department, one of the most important departments of whole manufacturing procedure, is mainly responsible for the production and assembly of electronic part, which plays a key role in guaranteeing safe operation of fingerprint lock.
In order to realize the precision of electronic technique, all electronic production procedures are conducted in closed and non-dust workshop which is equipped with all kinds of global most advanced manufacturing facilities, a reflection of strong productivity of fingerprint lock. In addition, operators in electronic workshop possess professional technology knowledge as every production detail is of great importance.
Assembly Lines
Assembly department employs combined production method of automatic production and manual assistance.
Parts will be transferred to assembly department after electronic and mechanical modification finished. Assembly department employs combined production method of automatic production and manual assistance. With scientific & reasonable assembly process and position classification, assembly becomes more efficient.
Product Quality Detection
Adhesion test, durability test, hardness test, acetone test, color analysis, UV test, salt spray test and other professional tests.
During the detection, Joyshare requires that every product should pass process-preparation test, process test, process-finishing test, as well as adhesion test, durability test, hardness test, acetone test, color analysis, UV test, salt spray test and other professional tests to guarantee high quality.
